Fully Automatic

Closing Unit

Safe and Efficient Production

MOLD CLOSING UNIT

New generation designed closing unit, durable cast plate-box design, optimized moving plates designed with finite element analysis provide minimum deviation for maximum control and transition connection durability. The high speed based clamping unit is stable and robust. During closing, it can stand firm and stable despite the rapid movement. The M Series has a standard T-slot channel and is more suitable for the disassembly and assembly of the mold.

MOLD SETTING UNIT

Hydraulic motor automatic die adjusting device adapted to gear coupling drive; Thanks to its stability, fast and highly effective feature, it saves the time of mold installation.

MENGENE ÜNİTESİ

5 point double butterfly clamp system.

With its finite element design, low wear, high durability and minimum stress even in 3 plates.

The ability to connect large molds thanks to the wide distance between the columns.

Automatic lubrication system used in moving plates, easy maintenance, cleaner production.

Injection Unit

Precise and High Efficiency

Smooth and stable injection with linear slide injection unit and double horizontal cylinder. It guarantees to achieve perfect plasticization and effect by screw with optimized design. The Rocket Suit is made of high-strength steel with corrosion and wear resistance, subjected to special heat treatment with high temperature properties. The screw and sleeve are lined with superior alloy steel and vacuum nitrogen applied.

In order to ensure product quality and continuity of production, high precision electronic ruler with PID temperature control regulates injection movements, pressure holding, melting and back pressure with computer controller. You can provide automatic raw material cleaning and unloading in an efficient, comfortable and safe way.

NEW INJECTION GROUP STRUCTURE

Injection Unit Equipped with Balanced Double Injection Group Movement and High Precision Linear Guide for up to 90-500 tons machine. Powerful, double-cylinder precision injection system, balanced linear slide, low friction injection drive unit provides stable injection mobility. Non-deforming plate structure and perfect design provide the best plasticization with shaft and sleeve. To ensure stability at high temperatures, the ring and washer of the hob screw made of Japanese heat treatment steel are used. The shaft and sleeve are made of enhanced nitriding steel. In the PID heat control system; Precise electronic position meters and industrial PC are used, and it ensures quality production in injection speed and pressure, ironing pressure, receiving goods, product receiving counter pressure and other movements. High efficiency, automatic furnace cleaning, protection circuit against spindle and sleeve cold start and other similar functions are provided safely.

Hydraulic Unit

High-effective energy-saving and high-precision proportional pressure and variable flow displacement pump system is the power needed by the machine; It meets the hydraulic output power without losing energy through the transport valve. Compared with fixed displacement pump, it saves 30% - 60% energy. With the same power motor; It accelerates the machine with its high-speed oil pump. In addition, the low temperature of the oil also extends the life of the sealing elements. With the oil filter device equipped with high efficiency, you can extend the normal life of the hydraulic oil and ensure the normal operation of the hydraulic system. The buffer device is used in the oil circuit in mold opening and compression to ensure the continuity of the process. Differential mold closing process has been applied to increase production efficiency.

Electronic Control Unit

High Recurrence Percentage

The M Series is equipped with high performance controller, large LCD display and user-friendly simple operational interface. In order to achieve reliable quality, we prefer to work with world-famous electrical brands such as Schneider, ABB, OMRON in our main electrical parts.

KEBA PLC TECHNICAL SPECIFICATIONS

KEBA professional precision PLC made in Austria is designed for injection molding machines.

10" TFT Display, user-friendly interface

Multi-language option, easy selection

Intelligent alarm system monitoring, safe and sensitive

Multi-channel high precision A/D input and D/A output module design, It is suitable for precise and fast injection.

Fast reaction time, reaction in microseconds.

Parameter data lock protection simplifies machine management.

Supports USB interface, more suitable for data mobile storage.

Possibility to make changes with 2000 alarm records and 2000 date parameters for ease of use

Injection speed and pressure precise control curve tracking.

Ability to record injection parameter statistics of each cycle

Servo System

In the servo motor and energy saving system, permanent magnet synchronous motor and motor driver are used instead of the traditional asynchronous motor, and energy is saved by the following two methods.

The speed of the servo motor can change according to the control order, there is no extra energy lost through the relief valve under the low flow rate working condition in the variable flow pump, and the servo motor is more sensitive. For example, in an injection machine with a closing power of 128 tons, the asynchronous motor power is generally 11 kW, and the current is about 10 A, when unloaded. In servo motors, it does not move when unloaded and the current is below 1 amp.

While the servo motor can reach over 90% efficiency with high efficiency, the efficiency of an asynchronous motor cannot go beyond 85% under full load conditions.

If we think about the above two points, you can save 30% -75% energy in injection molding machines with servo motor system.

ADVANTAGES OF SERVO TECHNOLOGY INJECTION MACHINE

Compared to standard injection machines under the same operating conditions, energy savings can start from 20% and reach up to 80%.

It has higher repetition percentages than standard injection machines.

Response times of precision servo motors are 0.04 seconds.

It works without vibration and silently.

Compared to electric machines, injection ironing processes can be applied more precisely and for a longer time.

Since oil raises less, it consumes less energy for oil cooling.